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Solar Charge Controllers, Water Heating
Elements, Diversion Loads
Solar Charge Controllers
These regulate power from solar electric
modules protecting batteries from overcharge and shortening life of battery
and electric loads. Battery voltage is monitored and when proper voltage is
reached the controller stops or reduces charging. Controllers also prevent
nighttime discharge of batteries into solar modules. Don’t overload
controllers. Allow for the extra amps solar modules produce with reflected
light and cold temperatures.
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Solar Boosting Controllers
Get
10-30% more power from your
PV modules when modules are cold or batteries are low! |
DIY MPPT 60 amp
Solar Charge Controller with 20 amp Load Controller
For 12, 24, 36, 48 volt battery and can auto detect battery
voltage. Lithium battery compatible. 150VDC max. input. Maximum Input
Wattage: 800w/12v, 1600w/24v, 2400w/36v, 3200w/48v. No load loss is 0.7 to
1.2 watts. Up to 99% efficiency. 20-30% more efficient than PWM controllers.
Has over current protection allowing for more PV watts than the unit can
process. Will reduce charge rate to prevent over heating. Has LCD meter
display. Nighttime reverse current protection. Rear heat sink. Also has
battery voltage sensing terminals. 11.22" x 8.07" x 3.66" 2 year warranty by
MidNite Solar. Made in China. Optional Blue Tooth dongle for cell phone
connectivity.
MNMPPT60DIY Charge
Controller C072 9 lbs
$450 Special $413 |
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Blue Tooth Dongle
Adapter
For MNMPPT60DIY to connect to android or apple phone.
With the phone app you can monitor the charge controller's activity, review
logs and also program the charging and load functions. Standby power is 0.04
watt, run power is 0.05 watt, communication distance up to about 50'
depending on obstacles.
MNBTDIY Blue Tooth Dongle C073
1 lb $39 |
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Classic MPPT
Charge Controller
for Solar, Hydro, Wind By MidNIte Solar
Made in USA
Help decide which model you
need by clicking on
Classic Sizing
Tool
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For 12 to 72 volt Battery. Built in DC-GFP and Arc Fault Detector ETL listed to
UL1741 and CSA, 14.87” x 5.95” x 4.00”
Classic 150 with up to 150 volts DC input, up to 96
amps output,
12-93 Battery Charge voltage
C060
15 lbs
$865 Special $699
Classic 200
with up to 200 volts DC input, up to 79 amps output,
12-93 Battery Charge voltage
C061
15 lbs
$865
Classic 250
with up to 250 volts DC input, up to 63 amps output,12-93 Battery Charge voltage
C062
15 lbs
$975 |
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1.
Models with 150, 200 or 250VDC input
2. HyperVOC mode (add the battery voltage to the operating voltage for VOC
rating)
3. Solar, Wind and Hydro MPPT modes
4. Get 50‐250% more power from hydro and wind turbines
5. Learning mode for Solar, Wind and Hydro
6. User programmable for most all battery charging wind turbines (may
require the Clipper)
7. Built in String sizing program
8. Suggested PV combiner and breaker model numbers depending on
configuration selected
9. Suggested wire size in AWG and Metric
10. Built in Battery capacity sizing program
11. Built in voltage drop calculator for PV wiring in AWG and Metric
12. Knows when sun up and sundown are to take place anywhere in the world
13. Ethernet jack calls out to the MidNite Server for free and secure data
monitoring and logging
14. Industry standard ModBus open architecture
15. Can hook up wirelessly via Wi‐Fi bridge to communicate to an in house Wi‐Fi
router
16. Snow melting mode automatic or manual local or over the internet
17. Arc fault detector reduces threat of fire
18. Built in DC‐GFP without the hassle of fuses
19. Graphics display panel can be removed and relocated (Dummy filler
display available)
20. USB port for uploading firmware updates and data logging to a PC or Mac
21. Graphics display turns into an oscilloscope
22. Battery voltage supported up to 72 for the Classic150, 200 and 250. 120
volts for Classic250KS
23. Works with the MidNite Clipper for over‐speed control of wind turbines
24. Two aux outputs: 1 dry contact relay and one 12v output/ input
(anemometer or?)
25. Voice prompts and help screens in English, Spanish and French
26. 32 megabytes of onboard storage
27. Parallel operation to make one large controller out of many regular
Classics
28. Snap on covers and hole plugs allow sealed or vented operation
29. Buck or Boost DC to DC converter operation available soon |
Replacement Battery
Temperature Sensor is used with the Classic for more
accurate battery charging. This is needed if the battery temperature varies.
One sensor is included with Classic Charge Controller.
MNBTS 2 lb
$34 |
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Warranty
MidNite Solar's Classic comes with a standard 5 year
warranty. The factory will repair or replace the Classic at no charge to the
consumer during this 5 year period
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End of Warranty tune up
MidNite
Solar offers an industry first, an extended warranty for all the Classic
MPPT charge controllers. Six months prior to the end of the warranty period
customers can ship their Classic back to MidNite Solar with a check for $147
dollars plus shipping and we will replace any wearable parts and do a
general tune-up. This will extend the warranty by 2 additional years,
another good reason to purchase a Classic. |
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Classic
LITE MPPT
Charge Controller
for Solar, Hydro, Wind Made in USA |
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Similar to above Classic. Lower cost
Classic Lite models do not have the fancy graphic display panel. Instead
they have six LED lights indicating current limit, ground fault, bulk,
absorption, float and equalize. User friendly dip switches for battery
voltage setup. Connect to your computer and internet with Ethernet cable or
use optional MNGP (graphic display panel) to access up to 380 days of daily
logged information. |
Classic 150
SL with up to 150 volts DC input, up to 96
amps output,
12-93 Battery Charge voltage
C068
15 lbs
$785
Classic 200 SL
with up to 200 volts DC input, up to 79 amps output,
12-93 Battery Charge voltage
C069
15 lbs
$795
Classic 250 SL
with up to 250 volts DC input, up to 63 amps output,12-93 Battery Charge voltage
C070
15 lbs
$930
MidNite Graphics Panel is standard with
Classic. Add this to the Classic LITE to make it a full featured Classic.
MNGP 3 lbs $264 |
Watt hours per day performance comparison
between MidNite, Outback and Xantrex MPPT charge controllers |
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MidNite
Classic 150 |
Outback
FM-60 |
Xantrex
XW 60 |
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Day 1 |
2163 Wh |
1956 Wh |
2084 Wh |
Day 2 |
3852 Wh |
3534 Wh |
3446 Wh |
Day 3 |
3924 Wh |
3728 Wh |
3380 Wh |
Day 4 |
5025 Wh |
4665 Wh |
4617 Wh |
Day 5 |
817 Wh |
658 Wh |
791 Wh |
Day 6 |
818 Wh |
664 Wh |
786 Wh |
Day 7 |
4598 Wh |
4090 Wh |
3276 Wh |
MorningStar SunSaver
MPPT 15 amp 12 or 24
Volt Battery Charging.
The SunSaver MPPT (Maximum Power Point
Tracking) charge controller is designed for 12 and 24 VDC battery charging
from a PV array with a maximum open circuit voltage of 75 VDC. Use up to
three 36-cell PV modules in series or a single 60-cell or 72-cell module to
provide up to 200 W when charging a 12 VDC battery or up to 400 W when
charging a 24 VDC battery. Maximizes the output of the PV array by rapidly
finding the array’s peak power point with extremely fast sweeping of the
entire I-V curve, providing an estimated 5-25% power boost over PWM or
simple on-off controllers, especially during periods of colder temperatures
and low battery voltages when it is most needed.
The controller features electronic protection from short circuit, over
current, reverse polarity, high temperature, high voltage, lightning, and
transient surges. An adjustable low-battery load disconnect protects the
battery from over-discharge. LED indicators indicate charging, low-battery
and faults. The optional meter provides detailed system information, 30 days
of logged data, alarms, and faults. |
SSMPPT-15 3 lbs
$383 |
Has a simple
DIP-switch setup for plug-and-play operation or is fully programmable for
custom and advanced programming with a PC connection using the PC
MeterBus Adapter (MSC) and Morningstar’s MSView software
(available for free on Morningstar’s website). Also compatible
with Morningstar’s MeterHub. The UMC-1 communications adapter
converts the Morningstar MeterBus RJ-11 electrical interface to a standard
USB 2.0 interface which allows communication between a Morningstar charge
controller or inverter and a PC computer.
Programmable lighting control for up to four time periods and is adjustable
with respect to hours/minutes after/before – Dusk/Dawn/Solar Midnight/Solar
Noon. Mounts on DIN rail with DIN-1 rail clip. 6.6"H x 2.75"W x 2.2"D,
5-year warranty. |
MorningStar TriStar
MPPT 12, 24, 36, 48
Volt Battery Charging.
Rated for a maximum input voltage of 150 volts DC. A
Remote Temperature Sensor (RTS) is included. 11.4" high, 5.1" wide, 5.6"
deep. 5 year warranty.
TS-MPPT30 30 amp 10 lbs
$559
TS-MPPT45 45 amp 10 lbs
$787
TS-MPPT60 60 amp 10 lbs
$883
TS-MPPT60M 60 amp with meter 10 lbs
$1099 |
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OutBack MPPT
Solar Charge Controller
For 12, 24, 32, 36, 48, 54,
60 volt Battery
PV Charge, Diversion, DC to DC
Converter, Meter Remote Temperature Sensor
with 20’ cable
RTS 1 lb
$96
FM60
60 amp, 14 lbs
$700
FM80
80 amp, 14 lbs
$845
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The FM60 Maximum Power Point Tracking (MPPT) charge controller is rated at 60 amps
of DC output from 12 to 48 vdc with PV open circuit voltage as high as 145 vdc. Setpoints are fully adjustable to allow use with virtually any battery
type or charging profile. Can be used as diversion controller or as a DC to
DC converter to charge 12 battery from 24 volt or higher battery system.
Use a higher voltage PV array with a lower voltage battery - such as
charging a 12 or 24 vdc battery with a 48 vdc PV array. This reduces wire
size and power loss from the PV array to the battery/inverter location.
Includes a four line by 20 character backlight LCD display for setup and
monitoring of the PV array and battery system. Use the OutBack Mate
controller/monitor for a remote display. Connects with ethernet computer
cable (RJ45 Modular Connector CAT 5 Cable 8 wire). One OutBack Mate can
monitor eight FM60 controllers up to 300 feet away. The output current to
the battery is limited to 60 amps continuous to prevent tripping of the over
current protection. So if you want to have a 48 vdc nominal PV array
charging a 12 vdc battery, the input current would be about 12 amps at 60
VDC with about 60 amps at 12 vdc output. The physical size of the FM60 is
close to the size of a C40 and has knockouts in the same locations as a C40
to allow easy replacement and upgrading with existing systems. The front
surface of the enclosure the heat sink and it includes a small cooling fan to
improve operation at high ambient temperatures. 5 year warranty, FM60 is 14.5” H,
5.75” W, 5.75”D FM80 is about 3" taller. Made in
India |
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Non-MPPT Charge Controllers are listed
below |
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Sun Guard
4.5 amp
12 volt
by Morningstar
Made in Singapore.
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SunSaver
by Morningstar
A low cost constant voltage
pulse width modulation (PWM) charge controller. Field selectable for sealed
or flooded batteries. Electronics are epoxy encapsulated in aluminum case.
Has built-in temperature compensation for more accurate charging. LED indicators for
charging and load control in low voltage disconnect (LVD) models. LVD models
disconnect load on low voltage to protect the battery. 12v battery: 30 volt
maximum input. 24v battery 60 volt maximum input. 5 year warranty. 6” x
2.2” x 1.3”
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Use with 65 watt or smaller solar module in
very small systems. PWM regulates to 14.1 volts. Temperature compensated.
Low 6 mA self-consumption. Outdoor rated wires - 2 for solar and 2 for
battery, 5 year warranty, 1.5”x 2”x 2.5”.
C272
2 lb
$55 |
12 Volts
6 amp,
12 volt
C273
2 lbs
$95
6 amp,
12 volt, LVD 6 amps
C274
2 lbs
$99
10 amp,
12 volt, LVD 10 amps C276
2 lbs
$115
20 amp, 12 volt, LVD 20 amps
C278 2 lbs $172
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24 Volts
10 amp,
24 volt, LVD 10 amps
C277
2 lbs
$132
20 amp, 24 volt, LVD 20 amps
C279 2 lbs
$174 |
TriStar Controller
45 or
60 amp 12, 24, 48 volt by Morningstar
Shown with optional meter.
Computer is required to change voltage to 32 or 36 volts.
Use 3 ways, one mode at a time. Two or more controllers
may be used for multiple functions.
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Mode 1. PV Charge Controller Connects between PV modules and battery to prevent overcharge
and nighttime loss. Constant voltage series charging with bulk, PWM
regulation, float and equalize. Parallel for large arrays up to 300 amps.
Mode 2. Diversion Controller Connects between battery and a
suitable DC resistive load such as water heater or air heater elements.
Protects battery from overcharge from Solar, Wind or Hydro power.
Mode 3. Load Controller Connects between battery and DC load
to protect battery or load from low voltage. Low voltage disconnect (LVD) is
current compensated with delay to avoid false disconnects. Starts large
loads including motors with up to 300 amp startup current.
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Large heat sink, no need to derate amps. Has connection
for battery voltage sensing wires for better accuracy. 9 volt minimum
operation voltage, 125 volt maximum solar voltage. 20mA self-consumption.
7.5 mA meter self-consumption. Protection for reverse polarity,
short-circuit, over-current, high temperature, transient voltage surges. 3
LEDs for status, faults, alarms. Push button for manual reset, start/stop
battery equalization or load disconnect. RS-232 computer connector for
custom settings such as 36 volt, data logging and remote monitoring and
control. Conformal coated circuit board for humidity and insect protection.
Accepts #2 wire. Conduit knockouts fits on power panels. UL listed. 5 year
warranty. 10.3” x 5” x 2.8”
TS45 45 amp 6 lbs
$265
TS60 60 amp 6 lbs
$366 |
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PSRTP Remote Temperature Probe, for more accurate
battery regulation. Recommended if battery temperature is more than 9
degrees different from controller. 33’ cable, user can extend up to 100’ 3
lbs $64
Meter is easy to navigate through 26 screens of
information with 4 buttons. System and controller information, data logging,
bar graphs and choice of 5 languages.
TSM Meter, mounts on controller 2 lbs
$157
TSRM Remote Meter with 100’ cable 5 lbs
$196
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Ultra High Efficiency
Made in USA by Flexcharge™
High Reliability
Low Noise - No EMI or RFI to interfere with sensitive radio, navigation or
other electronics.
Begins charging at 5mA
Charges low or 0 volt batteries with full available power.
Diversion for Wind, Hydro or Solar
Expandable in increments of 35a, 60a or 100a up to 2000a.
Very low night time loss <5mA.
99.5% charge efficiency.
Batteries usually last longer with less water loss
Use with Lead Acid - Flooded, Gel or AGM batteries
Energy State Taper Charge Process
explained |
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PV7D Controller |
NCHC controller with charge contactor and optional diverting
contactor. |
Owners
Manuals |
Warranty |
Model No. |
Shipping
lbs |
Price |
Special Price |
7 amp, 12 volts for single
or dual battery banks. Expandable 35a to 500a. Charge Divert option. |
2 years |
PV7D |
2 |
$100 |
$75 |
25 amp, 12 volts
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5 years |
NC25A12 |
3 |
$160 |
$135 |
25 amp, 24 volts
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5 years |
NC25A24 |
3 |
$165 |
$140 |
25 amp, 48 volts
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5 years |
NC25A48 |
3 |
$180 |
$155 |
35 amp,
Specify Voltage: 12, 24, 36, 48 volts
Model No. XX = Volts
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5 years |
NCHC35XX |
4 |
$280 |
$250 |
60 amp,
Specify Voltage: 12, 24, 36, 48 volts
Model No. XX = Volts
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5 years |
NCHC60XX |
4 |
$310 |
$277 |
100 amp,
Specify Voltage: 12, 24, 36, 48 volts
Model No. XX = Volts |
5 years |
NCHC100XX |
4 |
$420 |
$390 |
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Contactors NO =
Normally Open contacts, NC = Normally Closed Contacts |
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35 amp NC for charging |
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35NCDH |
3 |
$75 |
$69 |
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35 amp NO for diverting |
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35NODH |
3 |
$70 |
$65 |
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60 amp NC for charging |
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60NCDH |
3 |
$105 |
$97 |
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60 amp NO for diverting |
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60NODH |
3 |
$104 |
$96 |
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100 amp NC for charging |
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100NCDH |
3 |
$190 |
$177 |
Xantrex C35, C40, C60 Controller
Use as Charge Controller or Diversion Regulator (but only one mode at a time) |
Solar Charge Controller PWM, series constant voltage 3-stages charging: full amps to
bulk voltage, then tapers amps for absorption then to lower float voltage.
Monthly auto or manual equalize charge or can be defeated for sealed batteries.
Shown with optional digital meter.
DC Diversion Regulator
Divert extra power not needed to charge battery and make hot
water or space heat. In this mode, controller is connected between battery and
electric dump load you provide (see below water heater elements and air
heater resistors). Use to regulate hydroelectric, wind generators or PV
(blocking diode needed with PV).
Also has Load Control mode. Operates in one mode at a time. Controller has
short-circuit, overload, over temperature, lightning protection. Blinking LED
shows status. Indoor mounted, powder coated, conduit-ready box. Can be mounted
on top of a DC Disconnect Circuit Breaker Box. Accepts #2 wire. 9”x 5”x 2”.
2 year warranty by Xantrex.
Optional LCD Digital
Meter Display
Displays battery volts, charge amps and total amp hours delivered from solar
modules since last reset. The front mount display is no longer available, only
the remote display is available. Flush mount into a rectangular opening in a
panel/wall or surface mount using a double-gang, non-metallic outlet box.
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Optional Temperature Sensor with 15’
cable. Monitors battery temperature for more accurate charging, better battery life,
and less water loss. Important to use if batteries are not at room temperature
year round. Easy plug-in connector. Not always available.
C35 35 amps, 12/24
volt,
C016 4 lbs
$119
C40 40 amps, 12/24/48
volt,
C010 4 lbs
$169
C60 60 amps, 12/24 volt,
C017 4 lbs
$199
Remote digital meter, 50’ wire,
C012 5 lbs
$119
Temperature Sensor (sometimes not available)
C015 1 lb
$75 |
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Blocking Diodes Use
between solar modules and Charge Controller for better module output when
modules are shaded or of mixed sizes. Also used between solar modules and
battery to prevent night time discharge on systems without controllers or
with diversion regulators such as C40.
6 amps, 1000 volt Blocking
diode. Recommended for all multiple module systems. Use on each PV module to
improve performance when modules are shaded or of difference sizes. Tree
leaves, dirt and bird droppings commonly cause shading that is not obvious.
Two diodes may be connected in parallel for up to 9 amps. Diodes are often
mounted in PV Module junction box.
C053 0.3 lb
$6
2.5 amps,12-24 volt,
Schottky type.
C050 0.3 lb
$6 |
Water Heating Elements
12 - 48 volt
About 20% of the energy used in a home is
for hot water. Some of this can be supplied by a solar or woodstove
heater. Excess electricity from a wind generator or PV modules can also be
used for water heating.
Use one or more of these elements as a diversion load with Flexcharger, Xantrex C35, C40,
C60 or TriStar 45, 60 controllers. They fit most standard water heaters with
screw-in elements. An adapter is used for the square flange type element. 150
watt hours will raise 1 gallon of water about 60º. Elements extend about 7"
beyond the 1" male pipe threads on 1.5" hex head. |
Each element
has two elements that can be wired in series, parallel or used individually
for a wattage range of 204, 406 and 817 watts.
The dual 12/24 volt element has two separate 14 volt, 29 amp,
408 watts, 0.48 Ohm elements.
For 12 volts: Two elements wired in series for 14.6 amp,
204 watts, 0.96 Ohms.
Use one element for for 29 amps 408 watts.
Two elements in parallel for 58 amps, 817 watts, 0.24 Ohms.
For 24 volts: Two elements wired in series for 29 amps,
817 watts, 0.96 Ohms.
D380
12/24 volt Dual 29 amp, 0.48 Ohms 3 lbs
$150
Limited Special
$89
The dual 24/48 volt
element has two separate 24 volt, 22 amp, 632 watts, 1.24 Ohm elements. It can be
wired for 22 or 44 amps at 28 volts or 22 amps, 1265 watts, 2.48 Ohms on 56 volts. Order enough
elements with a total current draw greater than your charging system’s
maximum output, but no more than 75% maximum amp rating of controller.
D381
24/48 volt Dual 22 amp,
1.24 Ohms 3 lbs
$495
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Air
Heater Diversion Load
12 volt, 30 amp
RES/DVRT12 8 lbs
$150
12 volt, 15 amp
DVRT12/15 8 lbs
$100
24 volt, 15 amp
RES/DVRT24 8 lbs
$150 |
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Air Heater Box for Diversion Loads
Use with a voltage controlled relay or diversion
controller such as Trace C35 or C40 for 30 amp models & C60 for 30 amp or 60
amp models. Heating elements are mounted in vented aluminum box with wiring
terminals. 2 year warranty from factory. Box can get very hot. It should be
mounted at least 12" from flammable materials. (Not always available)
HL-100 is shipped as a 4 ohm
resistor and can be reconfigured as a 1, 0.5, or 0.25 ohm resistor by
easily changing connections in the terminal block. Can handle 3.5 - 60 amps
on 12 volts, 7-30 amps on 24 volts, 15 amps on 48 volts. 16" x 9" x 4"
HL-100 10 lbs
$400
HL-75 is
shipped as a 3 ohm resistor and can be changed to 0.75 ohm. Rated 4.7-20
amps on 12 volts, 9.3-40 amps on 24 volts, 20 amp on 48 volts. 16" x 9" x 4"
HL-75 10 lbs
$400
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